Refrigeration system expansion and rebuild

Consulting engineering services for industrial refrigeration systems

Elimination of emergency modes and shutdowns — safe operation and guaranteed maintenance of process conditions.

Specialists of Cascade-Automation LLC are ready to provide professional support to the Customer in case of the following problems:

frequent emergency shutdowns of equipment due to incorrect operation of the process control system;

process parameters exceed permissible limits or do not reach the optimal (required, nameplate) mode;

presence of defects and errors in the algorithms of technological systems that were not eliminated during commissioning.

If required, we provide consulting services and develop preliminary designs and specifications for the implementation of additional equipment and/or automation
components.

At the stage of commissioning equipment or eliminating emergency modes and shutdowns, we apply algorithms of intelligent process optimization so that you can forget about failures of process conditions.

Commissioning of refrigeration compressors, refrigeration production, and consumption systems.

Our specialists perform a range of commissioning activities on equipment of any complexity.

At the customer's request, the commissioning of a refrigeration system can be completed with a customized automation system, "Intellect". The system makes it possible to start the plant with a single "Start" command, to set the equipment to the specified mode, and to handle any abnormal situations while continuing to operate in the optimal and safe mode.

Process automation: equipment delivery, program code writing, commissioning.

Our company offers a wide range of process automation services based on Siemens and Allen-Bradley controllers.

Max-Cold, Min-Investment — development of concepts to expand refrigeration and compressor stations in case of shortage of cold in the main production.

A refrigeration and compressor station is running at full capacity, but not enough cold?

Don't spend money on extra equipment!

In some cases, there is a "hidden" potential to increase refrigeration capacity by 10-15%.
Our specialists have often faced the challenge of increasing cooling capacity by finding hidden features in existing equipment.
If it is necessary to increase the cooling capacity by more than 20%, we can develop a concept to upgrade a refrigeration system in order to increase the cooling capacity of a refrigeration and compressor station to the maximum, but with the minimum investment.

development of preliminary design and equipment list for planned upgrades;

Execution of the necessary engineering calculations, installation supervision and commissioning activities to implement the algorithms and diagrams offered to optimize processes and energy consumption;

consultation and development of an implementation strategy, including process algorithms and the creation of control programs.

The work include: